Hello,
the rear cross-member on my Td5 110 has been bent in by about two inches on the drivers-side since I bought the vehicle. The previous owner said he'd bent it reversing a trailer. I've just fitted a new rear door (one of the 100.00 new-build ones being sold on eBay) and it's not as heavily built as a original Td5 door and doesn't look up to carrying the rear wheel (in fact, fitting the rear-wheel carrier to the door doesn't seem possible, due to the way the door's built - it'd have to be mounted so far across to the passengers side, the wheel would hide the opening handle). So, I want to fit a swing-away wheel carrier, which bolts to the rear-crossmember, but as mine's bent in, I doubt it'd fit properly.
So...what's the best way of bending my rear cross-member back straight again? I don't want to replace it, as it's nearly new. Here are the ideas I've had so far...
1. bolt a long scaffolding tube to it using u-bolts or similar and lever it back into shape
2. chain the bent end to a tree and drive forward to bend it back straight - not sure about the amount of twisting involved, though...
3. wedge a bottle-jack up behind it and bend it back into shape against some other part of the underside (not keen on this one!)
If anybody has any better ideas, I'd be keen to hear them...
Thanks,
Paul